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1000 Mermaid Lane • Wyndmoor, PA
19038 • 800-319-7359 • 215-233-2600 • Fax:215-233-5653
The History of
Metlab
Since
it's pioneering contribution to the treatment of aircraft
components in the 1930's, Metlab Co., Wyndmoor PA, has been a leader in a
series of developing processes which have been integral to the advancement
of U.S. aircraft and military technology. These processes include the
treatment of rocket cases, dry hydrogen annealing of nuclear elements,
ausbay treatment of D6AC aircraft components for the TFX and F111 fighter
aircraft, and carburizing, hardening or nitriding of high strength
gearing.
Due
to the company's
unique facilities
and market niche, work is processed for customers as far west as
California and as far east as Israel.
The
company was established in 1928, as a manufacturer of aircraft
components such as engine mounts, wing beams and struts, landing gear,
etc. Because of the unique nature of these light-weight delicate
weldments, mostly fabricated of thin wall 4130 tubing, Metlab created it's
own in-house heat treating capabilities. The company invented and patented
the "drop-bottom" furnace, a concept that allowed long slender tubes and
weldings to be hung in the furnace to minimize distortion, and lowered
into a quench tank located directly below the furnace, in a matter of
seconds, so as to prevent thin-walled tubes and light sections from
cooling off during the transfer from the furnace to the tank.
During
the 1930's, due to a slump in the aircraft manufacturing
industry, Metlab discontinued its fabricating operation and devoted its
efforts solely to commercial heat treating. In 1937, Metlab moved from its
5000 sq ft facilities in Philadelphia to a 40,ooo sq ft operation in its
present suburban location. During World War II, Metlab was a major heat
treater of military hardware, nitriding millions of pounds of tank tread
elements for the Sherman Tank, as well as many other highly specialized
components.
Metlab was awarded the Army-Navy "E" for excellence
five
times.
In
1966, Metlab increased
its plant to 80,000 sq ft and has continued to do a wide variety of heat
treating processes including normalizing, hardening and tempering,
atmosphere annealing, stress relieving, age hardening, carburizing and
nitriding, particularly of very large parts and to very deep case depths.
Metlab also built a dedicated facility for press quenching of armor plate
for the turet of the Abrams A1 tank.
Metlab
has specialized in
providing unique facilities when none were available, as in the case of
its pit furnace built to nitride the main propulsion gears for the Seawolf
submarine. The furnace is 15 ft. in diameter and 10 ft. deep, and easily
accommodates the 43,000 lb gear, as well as other very large components
for a variety of treatments.
Metlab has been a member of MTI since 1941
and a sustaining member of the Philadelphia Liberty Bell Chapter
of ASM International for more than 50 years. Horace Knerr was President twice during the Institutes early
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